Description
BT40 Shank CBK-1 x 85 Adaptor
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BT stands for Boring Tool and is part of the BT series of toolholders, which are commonly used in CNC machining. The 40 indicates the taper size of the toolholder. In this case, BT40 refers to a toolholder with a 40 taper, which is a widely used standard in CNC machines.
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CBK-1 x 85
CBK refers to the Industry's nomenclature, and likely refers to the series or type of the toolholder adaptor. Its a manufacturer's internal code indicating the specific design or series, while 1 might refer to a variant or model within the series. The 85 in the part number refers to the length of the adaptor in millimeters. This tells you that the toolholder has a length of 85mm, which is a common length for toolholders that require extended reach. The length is important when considering the reach of your cutting tool into the workpiece.
Function and Purpose:
The BT40 Shank CBK-1 x 85 Adaptor is used for mounting cutting tools in CNC machines with a BT40 spindle interface. The 85mm length provides extra reach for tools in applications where deeper cuts or difficult-to-reach areas need to be machined.
Applications:
Benefits:
This tool is generally used in CNC machines for precise boring, typically in high-rigidity applications. We offer 2 different types of Boring Heads to mount with this adaptor for Rough and Precise fine boring operations. These heads are used after finishing a bore created through a twist drill or U drill and are designed for achieving smooth, accurate hole sizes with minimal tolerance, often used in industries like automotive, aerospace, or mold making
ITEM : Rough Indexable Boring Head:
- Range of Boring : 20 to 26 mm
- Length of the Tool : 35 mm Long
- Suitable Insert Type : CCMT0602
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Wrench : T8, Screw : M2.5 x 6.5 mm
- Suits CBK-1 Type Adaptor
The CBK-I Rough Indexable Boring Head-Twin Type I is a high-performance tool used for rough boring operations in CNC machining.
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Rough boring heads are designed for removing large amounts of material quickly and efficiently. These tools use Indexable inserts to give multiple cutting edges that allow for high-feed rates and heavy cuts during rough machining operations. Indexable means that the cutting inserts can be easily replaced or rotated once they are worn out, offering significant savings in operational costs and tool life.
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Twin Type : It indicates that the boring head has two cutting edges or inserts, allowing for balanced cutting forces, better stability, and improved surface finish. This design helps reduce vibrations during heavy machining and increases the rigidity of the boring operation.
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Range 20 to 26 mm: Indicates the diameter range of the holes that the CBK-I Rough Indexable Boring Head-Twin Type is designed to machine. This means the boring head is suited for machining holes with diameters in this range. The diameter is adjustable through insert positioning, equally shifting the 2 opposite slides each carrying an insert, allowing for flexibility in hole size.
Applications:
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CNC Machining:
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Used in CNC machines for rough boring operations, such as creating larger holes in metal workpieces. Ideal for industries such as automotive, aerospace, and mold-making.
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Heavy Stock Removal:
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Deep Hole Machining:
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Versatility Across Materials:
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Suitable for machining a wide variety of materials, including steel, cast iron, and aluminum, among others. It's also effective in operations that require high feeds and speeds.
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Custom Boring and Precision Work:
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This type of boring head is great for jobs that require precision in the initial stages of machining, such as automotive engine block machining, gearbox housings, and other complex metal parts.
Benefits:
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High Material Removal Rates:
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Increased Tool Life:
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Reduced Vibration and Tool Deflection:
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Flexibility in Hole Sizes:
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Improved Surface Finish:
ITEM : SDJ Indexable Fine Boring Head 1 Div ~ 0.01 mm II Range 20 to 28 mm-LBK TPGH0902
- Range of Boring : 20 to 28 mm
- Overall Length of the Tool : 51 mm Long
- Suitable Insert Type : TPGH090204L
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Wrench : T8, Screw : M2.5 x 6.5 mm
- Suits CBK-1 Type Adaptor
The SDJ Indexable Fine Boring Head 1 Div ~ 0.01 mm II Range 20 to 28 mm-LBK TPGH0902 is a precision tool used in CNC machining for fine boring operations.
Part Breakdown:
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SDJ:
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Indexable:
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Indexable refers to the use of replaceable inserts. These inserts can be rotated or replaced when worn, which extends the tool life and allows for more economical use. Indexable inserts are a common feature in many modern boring heads because they make the tool more versatile and cost-effective by reducing the need to replace the entire tool.
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Fine Boring Head:
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The fine boring head is designed for fine boring operations, which are used to achieve high-precision hole sizes with tight tolerances. This is ideal for finishing holes that need to be accurately sized, such as those used in assemblies or precision components.
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1 Div ~ 0.01 mm
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Range 20 to 28 mm:
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TPGH0902:
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TPGH0902 refers to the indexable insert type. TPGH inserts are square in shape, commonly used for fine boring heads, and 0902 represents the size of the insert in millimeters (9 mm x 9 mm). These inserts are ideal for providing high cutting performance, especially in fine boring applications.
Key Features:
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Fine Boring Capability:
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Precise Adjustments (0.01 mm):
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The ability to adjust the diameter in 0.01 mm increments allows for extremely fine adjustments to hole sizes. This level of precision is necessary in industries that require tight tolerances, such as aerospace, automotive, and mold making.
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Indexable Inserts (TPGH0902):
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Diameter Range (20 to 28 mm):
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The tool can be adjusted to machine holes with diameters from 20 mm to 28 mm, making it versatile for various applications. The fine boring head can accommodate a range of hole sizes within this diameter range, providing flexibility in your operations.
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High-Performance Cutting:
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Easy Setup and Adjustment:
Applications:
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Precision Hole Finishing:
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The SDJ Indexable Fine Boring Head is used primarily in hole finishing applications where the hole must be precisely sized with very tight tolerances. Common uses include holes for bearings, shafts, and other components that require high accuracy.
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CNC Machining:
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Automotive and Aerospace:
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In the automotive and aerospace industries, this tool is used for boring precision holes in engine blocks, gearboxes, and other complex parts that require accuracy and consistent performance.
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Mold and Die Making:
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This boring head is also widely used in mold and die making, where precise holes are needed for components such as ejector pins, cooling channels, and other features that must adhere to tight dimensional tolerances.
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Machine Tool Manufacturing:
Benefits:
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High Precision:
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Cost-Effectiveness:
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Versatile Application:
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Improved Surface Finish:
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Durability: